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Custom Secondary Packaging Services

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Secondary packaging tailored to your specific needs

Custom secondary packaging services leveraging industry and DWK packaging expertise. We can help you design a custom solution tailored to your specific needs. Through consultation, we will help you design a secondary packaging solution to meet your specifications and workflows.

DWK’s secondary packaging services are turnkey and inclusive of assembly, kitting, custom configurations, and clean room packaging. We can even protect your products in secondary packaging branded with creative visuals and graphics using eco-friendly materials to support your sustainability initiatives.

Whether you are interested in protecting wares during transport and warehousing or improving workflows, consider DWK’s custom secondary packaging services. We can help you to streamline your supply chain management through single sourcing of containment systems formatted to your secondary packaging requirements.

Advantages

  • Custom Pack Format
    Shrink wrap, anti-static corrugated polypropylene trays, stainless steel trays, partitions, shelf packs, twist tie bags, multi-unit clean room, RTP, and heat sealed bags. Learn more here.
  • Custom Pack Quantity
    Downpack or configure components in pack quantities meeting your operational workflows.
  • Custom Assembly & Kitting
    Clean room assembly and kitting of closures, devices, and components. Learn more here.
  • Custom Branding
    Secondary packaging can incorporate your logo and brand information.
  • Single Source
    Rely on DWK to RTU process, assemble, package, label, forward stock, and drop ship products to simplify sourcing and workflows.

Customization Capabilities

RTS components meeting USP<788>/EP2.9.19

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RTU components meeting USP<85>/EP2.6.1

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Glass surface deactivation and protective barrier.

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RTU components meeting USP<71>/EP2.6.14

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  • Clear and amber Type I USP <660> tubular glass vials designed for the short and long term storage of parenteral, lyophilized, and vaccine content. Available in ISO 8362-1 and RTU sterile glass vial formats.
  • Clear and amber Type I threaded glass vials with freeze dried bases suitable for lyophilization applications and the packaging of diagnostic assays and reagents. Available in RTU sterile glass vial formats.
  • Serum & Lyophilization
  • Coated & Uncoated
  • Available in RTU formats.
  • Flip Off, Tear Off, Tear Out
  • Multiple color options
  • Available in RTU formats.
  • HDPE, PP, LDPE
  • Narrow and wide mouth options
  • Range of compressibility and chemical resistance
  • Available in RTU formats.
  • Phenolic cap material
  • PTFE-faced LDPE Foam Liner
  • Excellent compressibility for resealability
  • Available in RTU formats.

Frequently Asked Questions

Secondary packaging refers to the outer packaging used to group or protect primary packages, components, labware, and devices during storage, transportation, or distribution. Common examples are: cartons, shrink wraps, trays, or corrugated boxes that contain multiple primary containers such as vials, bottles, or syringes.

The FDA requires that secondary packaging for pharmaceutical and medical products ensures product integrity, proper labeling, and traceability throughout the supply chain. Packaging materials must not compromise product safety, and all labeling must be clear, accurate, and compliant with applicable regulations such as 21 CFR Part 211.

Additionally, when used for certified particulate clean or sterile RTU products, secondary packaging must be handled and assembled in controlled environments that meet ISO clean-room standards to prevent contamination and maintain sterility.

The main difference lies in the function each packaging layer serves.

Primary packaging directly encloses and protects the drug product, diagnostic content, or sample itself, and are typically vials, ampoules, or bottles, providing the first level of product containment and sterility.

Secondary packaging consists of wraps, bags, pouches, trays, and cartons, intended to group and protect one or more primary packages. It facilitates labeling, storage, and handling while helping to prevent physical damage or contamination during transportation.

Yes. DWK operates in an ISO-classified clean-room for assembly, kitting, packaging, and labeling to maintain particulate, sterility and regulatory compliance.