Here at DWK Life Sciences, we understand that when it comes to pharmaceutical packaging, if you’re ready to start shipping, you need assistance, not roadblocks. With that in mind, we’ve designed our ready-to-use (RtU) solutions to accelerate your packaging process. These off-the-shelf, inventory matched primary packaging solutions are designed to improve workflow, assure quality, and reduce scrap in the development and aseptic filling of parenteral and lyophilized drug content.
Our ready-to-use vials and closures come in shelf-pack and kitted configurations that will simplify administrative effort while delivering the results you expect. Custom configurations of packaging bottles and glass are available to meet your specific configuration, operational, and run rate needs — just ask.
Improve Workflow and Reduce Costs with Ready-to-Use Packaging
RTU components and COMPLETEPAK Sterilized parenteral packaging solution is certified and designed to exacting specifications meeting USP & EP standards. RTU crimp top vials, rubber stoppers and flip cap seals improve workflow for bench, RABS and Isolator Fill & Finish operations and reduces costs associated with inhouse sterilization.
Our sterile packaging vials are ideally suited for biotech development and pharmaceutical applications that are performing aseptic filling, short- and long-content storage, and content delivery of parenteral, lyophilized, and vaccine content. Made from Type I borosilicate clear and amber glass our vials are fully prepared to meet standards for particulate matter in injections (USP778 & EP 2.9.19), bacterial endotoxins (USP85 & EP 2.6.14) and sterility (USP71 & EP 2.6.1). Available in quick ship case, pallet, and custom configuration quantities, sterile packaging vials are stocked in 2ml, 5ml, and 10ml sizes. No matter which size you choose, rest assured that they offer excellent barrier and chemical resistance properties. Our serum vials are designed to the toughest conformal standards and recognized for their thermal shock resistance and compatibility with common sterilization methods, making them the long-standing choice for parenteral packaging. All of our sterile packaging vials are delivered with a Certificate of Analysis (COA) for traceability, simplified quality control efforts, and complete confidence that your valuable drug content is packaged securely.
Sterile, ready-to-use components are the perfect solution for pharmaceutical and compound pharmacy companies performing drug research, discovery, and small-batch filling operations. All of our sterile seals are particulate cleaned, depyrogenated, sterilized and shipped with USP certificates that streamline workflow and simplify the administrative effort. This off-the-shelf packaging solution reduces lead times, eliminates capital investment in cleaning equipment, and allows you to focus on your core development and manufacturing competencies — whether you’re at a biotech, diagnostic, pharmaceutical company, a CRO, CMO, CDMO, or a compound pharmacy. Sterilized flip-off seals provide our customers with operational flexibility. Plus they’re delivered with Certificates of Analysis (COA) for traceability and that simplifies your quality-control efforts. Flip-off caps provide center hole access, ensure closure integrity, allow one-hand opening, and eliminate jagged metal edges to maximize safe use. Finally, our flip-cap seals are easy to use, autoclavable, and tamper-evident. The plastic top flips off with pressure from the thumb, exposing the aluminum seal with center hole and pull ring.
For pharmaceutical companies and compound pharmacies that perform drug research, discovery, and small-batch filling operations, our sterile, ready-to-use stoppers are the ideal packaging accelerator. Particulate cleaned, depyrogenated, sterilized, and shipped with USP
certificates to add efficiencies while reducing effort, this off-the-shelf packaging solution reduces lead times, eliminates capital investment in cleaning equipment, streamlines the supply chain, and allows you to focus on core competencies.
Those performing biotech, diagnostic, pharmaceutical, CRO, CMO, CDMO, and compound pharmacy applications will appreciate the operational efficiency that these sterilized, ready-to-use stoppers provide. We’re also happy to provide Certificates of Analysis (COA) for traceability and to ensure quality control. For your convenience, these stoppers are available in six off-the-shelf options that include UltraPure, OmniFlex Serum, and OmniFlex Igloo, and in 13mm and 20mm sizes. OmniFlex 3G Sterile Serum Stoppers are available in 13mm and 20mm sizes, manufactured in a silicone-free environment and completely coated with a fluorinated polymer to virtually eliminate chemical reactions caused by contact with rubber surfaces. UltraPure Sterile Serum Stoppers are available in 13mm and 20mm sizes and are latex-free, compatible with WFI applications, and known for good moisture absorption and desorption properties associated with autoclave and lyophilization. OmniFlex 3G Sterile Igloo Lyo Stoppers are available in 13mm and 20mm sizes. Stoppers are offered in three-leg styles to reduce cocking and interlocking to improve workflow.
These primary packaging components come ready-to-use and are designed to reduce lead times, simplify your supply chain, and improve sterile traceability. The WHEATON® CompletePAK Clear product line includes clear crimp top vials, rubber stoppers, and seals that, while RtU, can be customized for virtually any application. Common applications include small-batch filling, drug discovery, drug research of large and small molecules, parenteral, lyophilized, and freeze-dried content. This one-source packaging solution comes with specific United States Pharmacopeia (USP) & European Pharmacopoeia (EP) certificates showing that the product meets or exceeds critical standards that are enforced by the Federal Drug Administration (FDA). Specifically, the WHEATON® CompletePAK Clear is prepared to USP standards for particulate matter in injections (USP778 & EP 2.9.19), bacterial endotoxins (USP85 & EP 2.6.14) and sterility (USP71 & EP 2.6.1). In addition to EP 3.2.1 and EP 3.2.9, products are provided in cleanroom packaging. Kitted solutions include container closure integrity (CCI) certification to provide you with the traceability and confidence in the packaging of your valuable drug content. This packaging solution offers an extended shelf life and is ready when you are. Click on this link to discover the top 10 reasons why you should choose CompletePAK for your application.
If you prefer amber glass for your pharmaceutical packaging, our WHEATON® CompletePAK Amber components fit the bill. Ready-to-use and off the shelf, just like their clear counterparts these amber glass packaging components reduce lead time, pare down your supply chain, and boost sterile traceability. Plus they’re customizable for any application. The WHEATON® CompletePAK Amber product line includes a range of amber crimp top vials, rubber stoppers, and seals. Common applications include small-batch filling, drug discovery, drug research of
light-sensitive large and small molecules, parenteral, lyophilized, and freeze-dried content. And each kit comes with specific United States Pharmacopeia (USP) & European Pharmacopoeia (EP) certificates showing that the product meets or exceeds critical USP standards that are enforced by the Federal Drug Administration (FDA). This kind of one-source solution allows you to focus on your core competency. WHEATON® CompletePAK Amber is prepared to USP standards for particulate matter in injections (USP778 & EP 2.9.19), bacterial endotoxins (USP85 & EP 2.6.14) and sterility (USP71 & EP 2.6.1). In addition to EP 3.2.1 and EP 3.2.9 products are provided in cleanroom packaging and accompanied by certificates. Kitted solutions include container closure integrity (CCI) certification to deliver traceability and confidence in the packaging of your valuable drug content. This solution offers an extended shelf life and is ready when you are. Need more reasons to choose WHEATON® CompletePAK Amber? Click this link for details.
WHEATON® CompletePAK Modular Pack is a collection of sterilized, off-the-shelf, ready-to-use products prepared to USP standards and offers the same traceability and quality confidence as WHEATON® CompletePAK Clear. This solution is ideally suited for bulk aseptic filling needs requiring associated economies of scale in pharmaceutical packaging.
WHEATON® CompletePAK DualFusion offers an alternative to our glass vials for customers conducting discovery and filling operations for biotechnology, cell therapy, and radiopharmaceutical content. DWK Life Sciences DualFusion™ is manufactured by SiO2 Medical Products, Inc. and made of stretch blow molded Cyclic Olefin Polymer (COP) coated with two barrier layers. COP offers shatter protection and glass-like transparency for content protection and visualization as well as superior protection against breakage. It features covalently bonded surface treatments designed to block oxygen and gas permeation and protect content from leachables and delamination. These surface treatments also improve content extraction by reducing non-specific protein binding without the need for siliconization required by glass packages. DWK Life Sciences DualFusion™ vials are available in nested 2ml, 6ml, and 10ml vial tubs and as part of a WHEATON® CompletePAK DualFusion™ inventory matched kit with closures.