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Ready to Use

At DWK Life Sciences, we understand that when it comes to pharmaceutical packaging, you need assistance, not roadblocks to bring your products to market. With that in mind, we’ve designed our Ready-to-Use (RTU) solutions to accelerate your commercialization process. These off-the-shelf, primary packaging solutions are designed to optimize development and fill-finish workflows by eliminating the need for additional, resource intensive on-site processing.

Our Ready-to-Use vials and closures come in shelf-pack, kitted configurations, and bulk quantities that will simplify planning and inventory management of your critical packaging components. Custom configurations of glass bottles and vials are available to meet your specific configuration and production requirements — just ask.

Improve Workflow and Reduce Costs with Ready-to-Use Packaging

DWK’s RTU packaging components and the COMPLETEPAK kits are designed and certified to comply with USP <660> and EP 3.2.1 standards. RTU vials, rubber stoppers and flip cap seals are suitable for use in bench-scale as well as RABS and Isolator Fill & Finish operations. Our products arrive to you Ready-to-Use because we have already processed the components to remove particulate matter, inactivate endotoxins and sterilize the products to achieve a 10-6 SAL. This eliminates the costs and time for in-house processing, testing and validation. Our efforts free up your valuable resources so that you can focus on the more critical aspects of the manufacture of your pharmaceutical product.

Sterile Components – Vials, Stoppers, Closures

Vials, stoppers, aluminum seals, and snap caps are processed to meet standards for particulate matter in injections (USP <778> & EP 2.9.19), bacterial endotoxins (USP <85> & EP 2.6.14) and sterility (USP <71> & EP 2.6.1, SAL 10-6).

Vials are manufactured from Type I tubular glass and packaged in nest & tub, partitioned tray, and modular formats. All of our RTU packaging vials are delivered with a Certificate of Analysis (COA) for traceability, simplified quality control efforts, and complete confidence that your valuable drug content is packaged securely.

Stevanato_Group

A fully integrated pre-sterilized containment solution for your aseptic manufacturing
Many Pharmaceutical companies are looking for ways to lower their footprint and reduce total costs by relying on experienced external partners for non-core activities. When it comes to containment solutions for biopharmaceutical products, no solution matches SG EZ-fill®, whose proven advantages including no glass-to-glass contact, have turned its processing technology and configurations into industry standards.

Flexibility

As the industry shifts from a traditional in-house processing model towards a more flexible and streamlined approach, pharmaceutical companies are seeking ways to increase speed-to-market and accommodate small or large batch production.

Reduced Cost of Ownership

SG EZ-fill® is a market leading, pre-sterilized customizable solution available in nest-and-tub or tray configurations designed to eliminate costs associated with component preparation prior to filling.

Reduced time-to-market

An easy, flexible, and streamlined production process means pharmaceutical and biotech companies can immediately fill SG EZ-fill® pre-sterilized vials, consistently improving workflow and shortening time to market.

*EZ-fill® is a registered trademark of Stevanato Group

Sterile flip-off seals are particulate cleaned and depyrogenated via washing and steam sterilized and packaged in RTU pouches for direct entry into your aseptic parenteral packaging operation. Sterilized flip-off seals are delivered with Certificates of Analysis (COA) for traceability and simplifies your quality-control efforts.

Sterile serum and lyophilization stoppers are particulate cleaned and depyrogenated via washing and steam sterilized and packaged in RTU pouches for direct entry into your aseptic parenteral packaging operation. Sterilized 13mm and 20mm siliconized or fluorinated polymer coated stoppers are available in serum plug and Igloo formats and are delivered with Certificates of Analysis (COA) for traceability and simplifies your quality-control efforts.

DWK offers RayDyLyo® RTU flip off snap caps delivered pre-assembled with a serum or lyophilzation stopper. These unique capping systems are available in 13mm and 20mm finish and designed for one step capping to streamline workflows and eliminate crimp defects.

CompletePAK

The WHEATON® COMPLETEPAK family of kitted RTU primary packaging components features matching quantities of vials, stoppers, and aluminum seals. These turn-key kits simplify sourcing and streamlines workflows by eliminating the need for resource intensive on-site processing. Each kit includes certificates of analysis showing that the product meets or exceeds critical standards for particulate matter in injections (USP778; EP 2.9.19), bacterial endotoxins (USP85; EP 2.6.14) and sterility (USP <71>; EP 2.6.1, SAL 10-6).

WHEATON® COMPLETEPAK kits are available in a range of vial sizes in clear and amber glass. The WHEATON® COMPLETEPAK MODPAK is a six-pack bundle that scales with your growing needs.